Product Description
Product Description
Double-row sprocket is a mechanical transmission device, its structure is similar to the single row sprocket, but due to the use of double row chain, it has greater transmission capacity and stability. The double-row sprocket drive system is suitable for high-load and high-speed transmission systems, such as motorcycles, electric vehicles, cranes, cranes, manufacturing machinery and other fields, and is widely used.
Product Parameters
| product | Wearable Iron Material Double Row Wheel Chain Sprocket for Robotic arm |
| Bore | pilot bore ,taper bore , finished bore and special bore |
| material | stainless steal / steel / iron / brass / bronze / aluminum /as requirement |
| surface treatment | Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on |
| heat treatment | High frequency quenching and so on |
| processing | CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly |
| certificate | ISO 9001 , SGS |
| products available | gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing |
| package | brown paper ,oiled paper , carton box ,wooden box ,as requirement |
| advantage | Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment |
| lead time | within 15 days samples. 30-45days offcial order |
workshop & equipment
Application Field
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .After-sales support
Production process
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
30-40 working days as usual
FAQ
1. why should you buy products from us not from other suppliers?
We are a 32 year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .
2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese
3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment.
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 3/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Identify and Troubleshoot Common Issues with Wheels and Sprockets
Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:
- Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
- Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
- Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
- Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
- Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
- Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
- Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
- Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.
By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.
Choosing the Right Material for a Sprocket to Ensure Longevity
Choosing the right material for a sprocket is crucial to ensure its longevity and reliable performance in a given application. The material selection depends on various factors such as load, speed, operating environment, and budget. Here are some common materials used for sprockets and their considerations:
- Steel: Steel sprockets are widely used in a wide range of applications due to their excellent strength, durability, and wear resistance. They are suitable for heavy-duty and high-speed operations. Different grades of steel, such as carbon steel or alloy steel, offer varying levels of hardness and strength.
- Stainless Steel: Stainless steel sprockets are preferred when corrosion resistance is essential, making them suitable for applications where the sprocket is exposed to moisture, chemicals, or outdoor elements. They are commonly used in food processing, pharmaceutical, and marine industries.
- Cast Iron: Cast iron sprockets offer good wear resistance and are often used in low to medium-speed applications. They are cost-effective and provide excellent performance in less demanding conditions.
- Plastics: Plastic sprockets are lightweight and corrosion-resistant. They are commonly used in applications where low noise, self-lubrication, and resistance to chemicals or moisture are required. However, they have limited load-carrying capacity and may not be suitable for heavy-duty applications.
- Aluminum: Aluminum sprockets are lightweight and commonly used in applications where weight reduction is critical, such as aerospace and certain machinery. However, they are not as durable as steel sprockets and are not suitable for high loads or harsh environments.
When choosing the right material for a sprocket, consider the following:
- Load Capacity: Select a material that can handle the expected loads in the application without deforming or wearing excessively.
- Speed: Higher speeds may require materials with better heat dissipation and wear resistance.
- Environment: Consider factors such as moisture, chemicals, temperature, and outdoor exposure. Choose a material with suitable corrosion resistance and resilience to environmental conditions.
- Maintenance: Some materials may require more frequent maintenance or lubrication to ensure longevity.
- Cost: Balance the material’s performance with the budget constraints of the project.
It’s essential to consult with sprocket manufacturers or material experts to determine the most appropriate material for your specific application. They can provide valuable insights and recommendations based on your requirements, helping to ensure the longevity and optimal performance of the sprocket in your machinery or equipment.
Advantages of Using a wheel sprocket Configuration
Using a wheel sprocket configuration for power transmission offers several advantages over other methods. Here are some key benefits:
1. Efficient Power Transmission:
The wheel sprocket assembly provide a highly efficient method of transmitting power between shafts with minimal energy loss. The teeth of the sprocket mesh with the links of the chain or the teeth of another sprocket, ensuring a positive engagement that reduces slippage and maximizes power transfer.
2. Versatility:
Wheels and sprockets are available in various sizes, configurations, and materials, making them highly versatile components for different applications. They can accommodate a wide range of speed and torque requirements, making them suitable for various mechanical systems.
3. Compact Design:
The compact design of wheel sprocket assemblies allows for space-saving installations in machinery. The concentric arrangement of the components minimizes the overall footprint, making it ideal for applications with limited space.
4. Precise Speed Control:
By selecting sprockets with different numbers of teeth, the gear ratio can be easily adjusted to achieve precise speed control in the driven shaft. This level of control is essential for many applications, such as conveyor systems, where different speeds are required for different processes.
5. High Torque Capacity:
wheel sprocket systems can handle high torque loads, making them suitable for heavy-duty applications. This high torque capacity is especially beneficial in industrial settings where large loads need to be moved or lifted.
6. Smooth and Quiet Operation:
When properly lubricated and maintained, the interaction between the sprocket and the chain or other sprockets results in smooth and quiet operation. This makes wheel sprocket systems preferable in applications where noise reduction is important.
7. Easy Installation and Maintenance:
Installing a wheel sprocket assembly is relatively straightforward, and they require minimal maintenance when used correctly. Periodic lubrication and tension adjustments are typically all that is needed to keep the system running smoothly.
8. Suitable for High-Speed Applications:
wheel sprocket configurations are well-suited for high-speed applications where belts or gears may not be as practical due to limitations in speed capabilities.
In summary, the wheel sprocket configuration offers efficient power transmission, versatility, compactness, precise speed control, high torque capacity, smooth operation, and ease of installation and maintenance. These advantages make it a popular choice in a wide range of mechanical systems and industrial applications.
editor by Dream 2024-05-15
China supplier Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets
Product Description
|
Business type |
Manufacturer & Exporter |
||
|
Main export market |
Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa |
||
|
Material |
Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass |
||
|
Manufacturing method |
Forged and then machined, hobbed, if need can also weld |
||
|
Heat treatment |
Hardening and Tempering, High Frequency Quenching, Carburizing Quenching |
||
|
Surface treatment |
Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on |
||
|
Model |
ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240 |
||
|
DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A |
|||
|
DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B |
|||
|
Process |
Forging, Hobbing, Precision machining |
||
|
Teeth |
8T-100T |
||
|
Type |
Type A sprockets :Plate (without Hub) |
||
|
Type B sprockets:One side with hub |
|||
|
Type C sprockets: Double side with hub |
|||
|
Finished bore sprockets:With the inner hole ,keyway and screw |
|||
1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 35/kg
1 kg(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
wheel sprocket System in Heavy Machinery and Industrial Equipment
Yes, a wheel sprocket system is commonly used in heavy machinery and industrial equipment for power transmission and motion control. The wheel sprocket configuration is a versatile and efficient method of transmitting rotational force between two shafts.
In heavy machinery and industrial equipment, the wheel is typically attached to one shaft, while the sprocket is mounted on another shaft. A chain or a toothed belt is wrapped around the wheel sprocket, connecting them. When the wheel is rotated, the chain or belt engages with the sprocket, causing the sprocket and the connected shaft to rotate as well. This mechanism allows the transfer of power from one shaft to the other, enabling various components and parts of the machinery to function.
Common applications of the wheel sprocket system in heavy machinery include:
- Construction Machinery: Wheel loaders, excavators, cranes, and other construction equipment often use wheel sprocket systems for efficient power transmission in various moving parts.
- Material Handling Equipment: Forklifts, conveyor systems, and other material handling equipment utilize wheel sprocket configurations to move goods and materials smoothly and reliably.
- Mining Equipment: Mining machinery, such as drilling rigs and conveyors, often incorporate wheel sprocket assemblies for power transmission in challenging environments.
- Agricultural Machinery: Tractors, combines, and other agricultural equipment use wheel sprocket systems to drive various components like wheels and harvesting mechanisms.
- Industrial Robotics: Robots and automated systems in manufacturing often utilize wheel sprocket setups for precise motion control and efficient power transmission.
One of the key advantages of the wheel sprocket system is its ability to handle heavy loads and transmit power over long distances. It is a reliable and cost-effective method of power transmission in various industrial settings. However, proper maintenance and alignment are crucial to ensuring the system’s optimal performance and longevity.
Overall, the wheel sprocket system is a widely used and effective power transmission solution in heavy machinery and industrial equipment, offering versatility and efficiency in a range of applications.
Temperature Limits for wheel sprocket System’s Operation
The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.
Here are some common materials used in wheel sprocket systems and their general temperature limits:
- Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
- Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
- Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
- Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.
It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.
When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.
Calculating Gear Ratio for a wheel sprocket Setup
In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:
Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel
For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:
Gear Ratio = 20 ÷ 60 = 1/3
The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.
It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.
The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.
editor by Dream 2024-05-14
China Best Sales Industrial Rear Chain Wheel Sprocket Drive Motorcycle Stainless Steel Roller Chain Sprocket
Product Description
Product Parameters
Company Profile
-HangZhou Choho Industrial Co., Ltd. is a leading company in the domestic chain transmission industry. the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise, and the first A-share listed company in China’s chain drive industry. The stock code is 003033.
-Relying on industry-leading R&D technology, product quality and service, CHOHO has achieved plenty of high-quality customers. We supply vehicle chain system products for CZPT vehicle manufacturers such as Honda, Yamaha, Suzuki, DaHangZhouang, CF MOTOR, HangZhou Motorcycles, Knorr-Bremse etc.; Supply agricultural chain system products for CZPT agricultural machinery manufacturers at home and abroad, such as German CLAAS and LOVOL; Supply industrial equipment chain system products for CZPT enterprises such as ZheJiang HangZhouan, HangZhou Logistics, HangZhou Kejie and Sinsong Robotics. The trademark has been registered in many countries, and the products are exported to a great number of countries and regions in Europe, America, Southeast Asia, South America, Africa etc., serving more than 3,000 after-sales customers.
Production Capacity Equipment
-By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.
Our Advantages
1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.
Product Advantages
Certifications
-CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
Broad Customer Channels Market Continues to Develop!
International Exhibition
CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!
Packaging & Shipping
| Packaging Details: | Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization |
Related Products:
FAQ:
1. Are you manufacturer or trade Company?
We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, L/C at sight
3. What is your lead time for your goods?
Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
Yes, OEM is available. We have professional designers to help you design.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | Order Sample Sprocket Samples
|
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Calculating Torque Requirements for a wheel sprocket Assembly
Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:
- 1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
- 2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
- 3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
- 4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
- 5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)
It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.
Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.
Using wheel sprocket Assembly in Robotics and Automation
Yes, wheel sprocket assemblies are commonly used in robotics and automation systems to transmit power and facilitate movement. These systems offer several advantages for robotic applications:
- Efficiency: wheel sprocket assemblies provide efficient power transmission, ensuring smooth and precise movement of robotic components.
- Compact Design: The compact nature of sprockets and wheels allows for space-saving designs, making them ideal for robotic applications where space is limited.
- Precision: Sprockets and wheels with accurate teeth profiles provide precise motion control, crucial for robotics and automation tasks that require high levels of accuracy.
- Low Noise: Properly lubricated and maintained wheel sprocket systems generate minimal noise during operation, contributing to quieter robotic movements.
- Customizability: wheel sprocket assemblies can be customized to suit specific robotic requirements, such as different gear ratios, sizes, and materials.
- Multiple Configurations: Depending on the robotic application, different configurations like single or multiple sprockets, idler sprockets, or rack and pinion systems can be used.
- High Load Capacity: Sprockets made from durable materials like steel can handle substantial loads, making them suitable for heavy-duty robotic tasks.
Examples of robotics and automation systems that commonly use wheel sprocket assemblies include:
- Robotic Arms: wheel sprocket systems are utilized in robotic arms to control their movement and reach.
- Automated Guided Vehicles (AGVs): AGVs use wheel sprocket assemblies for propulsion and steering, enabling them to navigate autonomously.
- Conveyor Systems: In automated factories, conveyor belts are often driven by sprockets and wheels for efficient material handling.
- Mobile Robots: Wheeled mobile robots use wheel sprocket assemblies to drive their wheels, enabling them to move in various directions.
- Robot Grippers: wheel sprocket mechanisms can be integrated into robot grippers to facilitate gripping and handling objects.
The choice to use wheel sprocket assemblies in robotics and automation depends on the specific application requirements, load capacity, precision, and environmental conditions. By selecting the appropriate sprockets, wheels, and materials, engineers can ensure reliable and efficient robotic performance in a wide range of automated tasks.
Calculating Gear Ratio for a wheel sprocket Setup
In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:
Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel
For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:
Gear Ratio = 20 ÷ 60 = 1/3
The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.
It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.
The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.
editor by Dream 2024-05-14
China Standard Industrial Rear Chain Wheel Sprocket Drive Motorcycle Stainless Steel Roller Chain Sprocket
Product Description
Product Parameters
Company Profile
-HangZhou Choho Industrial Co., Ltd. is a leading company in the domestic chain transmission industry. the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise, and the first A-share listed company in China’s chain drive industry. The stock code is 003033.
-Relying on industry-leading R&D technology, product quality and service, CHOHO has achieved plenty of high-quality customers. We supply vehicle chain system products for CZPT vehicle manufacturers such as Honda, Yamaha, Suzuki, DaHangZhouang, CF MOTOR, HangZhou Motorcycles, Knorr-Bremse etc.; Supply agricultural chain system products for CZPT agricultural machinery manufacturers at home and abroad, such as German CLAAS and LOVOL; Supply industrial equipment chain system products for CZPT enterprises such as ZheJiang HangZhouan, HangZhou Logistics, HangZhou Kejie and Sinsong Robotics. The trademark has been registered in many countries, and the products are exported to a great number of countries and regions in Europe, America, Southeast Asia, South America, Africa etc., serving more than 3,000 after-sales customers.
Production Capacity Equipment
-By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.
Our Advantages
1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.
Product Advantages
Certifications
-CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
Broad Customer Channels Market Continues to Develop!
International Exhibition
CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!
Packaging & Shipping
| Packaging Details: | Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization |
Related Products:
FAQ:
1. Are you manufacturer or trade Company?
We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, L/C at sight
3. What is your lead time for your goods?
Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
Yes, OEM is available. We have professional designers to help you design.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | Order Sample Sprocket Samples
|
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How to Identify and Troubleshoot Common Issues with Wheels and Sprockets
Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:
- Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
- Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
- Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
- Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
- Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
- Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
- Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
- Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.
By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.
Extending the Lifespan of a wheel sprocket Assembly
To ensure a long lifespan for your wheel sprocket assembly, consider the following maintenance and operational practices:
- Regular Lubrication: Apply the appropriate lubricant to the sprocket teeth and chain or belt regularly. Lubrication reduces friction, wear, and the likelihood of premature failure.
- Proper Tension: Maintain the correct tension in the chain or belt to prevent excessive stress and wear. Follow the manufacturer’s guidelines for tensioning.
- Alignment: Ensure precise alignment between the wheel sprocket. Misalignment can cause accelerated wear and increase the risk of failure.
- Inspections: Regularly inspect the wheel, sprocket, chain, or belt for signs of wear, damage, or fatigue. Replace any worn-out or damaged components promptly.
- Cleanliness: Keep the wheel sprocket assembly clean from dirt, debris, and contaminants that can contribute to wear and corrosion.
- Correct Usage: Operate the machinery within the recommended speed, load, and temperature limits specified by the manufacturer.
- Training and Operator Awareness: Ensure that equipment operators are properly trained to use the machinery correctly and are aware of maintenance procedures.
- Use Quality Components: Invest in high-quality wheels, sprockets, chains, or belts from reputable suppliers to improve durability and reliability.
- Replace Components in Sets: When replacing parts, consider replacing the entire set (e.g., chain and sprockets) to maintain uniform wear and performance.
- Address Vibration Issues: Excessive vibration can accelerate wear. Investigate and address any vibration problems promptly.
By following these practices, you can significantly extend the lifespan of your wheel sprocket assembly, reduce downtime, and enhance the overall efficiency and safety of your machinery.
Can a wheel sprocket System be Used in Bicycles and Other Vehicles?
Yes, a wheel sprocket system is commonly used in bicycles and various other vehicles. In bicycles, the wheel sprocket system is a fundamental part of the drivetrain, which transfers power from the rider’s legs to the wheels, propelling the bicycle forward.
The typical bicycle drivetrain consists of a chain, front sprockets (chainrings), rear sprockets (cassette), and the bicycle’s wheels. When the rider pedals the bicycle, the chain engages with the sprockets, and as a result, the rotational motion from the pedaling is transferred to the rear wheel.
The selection of sprocket sizes (number of teeth on chainrings and cassette) can affect the gear ratio, allowing cyclists to adjust their pedaling effort and speed to suit different terrains and riding conditions. Smaller sprockets provide easier pedaling for climbing steep hills, while larger sprockets offer higher speeds on flat or downhill sections.
Beyond bicycles, the wheel sprocket system is widely used in various other vehicles and machinery to transmit power and control speed. It can be found in motorcycles, mopeds, electric scooters, and even some small electric vehicles. Additionally, the wheel sprocket system is prevalent in industrial machinery, where precise speed control and torque transmission are essential.
The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.
editor by Dream 2024-05-13
China high quality Industrial Rear Chain Wheel Sprocket Drive Motorcycle Stainless Steel Roller Chain Sprocket
Product Description
Product Parameters
Company Profile
-HangZhou Choho Industrial Co., Ltd. is a leading company in the domestic chain transmission industry. the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise, and the first A-share listed company in China’s chain drive industry. The stock code is 003033.
-Relying on industry-leading R&D technology, product quality and service, CHOHO has achieved plenty of high-quality customers. We supply vehicle chain system products for CZPT vehicle manufacturers such as Honda, Yamaha, Suzuki, DaHangZhouang, CF MOTOR, HangZhou Motorcycles, Knorr-Bremse etc.; Supply agricultural chain system products for CZPT agricultural machinery manufacturers at home and abroad, such as German CLAAS and LOVOL; Supply industrial equipment chain system products for CZPT enterprises such as ZheJiang HangZhouan, HangZhou Logistics, HangZhou Kejie and Sinsong Robotics. The trademark has been registered in many countries, and the products are exported to a great number of countries and regions in Europe, America, Southeast Asia, South America, Africa etc., serving more than 3,000 after-sales customers.
Production Capacity Equipment
-By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.
Our Advantages
1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.
Product Advantages
Certifications
-CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
Broad Customer Channels Market Continues to Develop!
International Exhibition
CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!
Packaging & Shipping
| Packaging Details: | Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization |
Related Products:
FAQ:
1. Are you manufacturer or trade Company?
We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, L/C at sight
3. What is your lead time for your goods?
Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
Yes, OEM is available. We have professional designers to help you design.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | Order Sample Sprocket Samples
|
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Safety Precautions for Working with wheel sprocket Systems
Working with wheel sprocket systems involves potential hazards, and it’s essential to follow safety precautions to prevent accidents and injuries. Here are some safety measures to consider:
- Proper Training: Ensure that anyone working with the wheel sprocket systems is adequately trained in their operation, maintenance, and safety procedures.
- Use Personal Protective Equipment (PPE): Always wear appropriate PPE, such as safety glasses, gloves, and protective clothing, to protect against potential hazards.
- Lockout/Tagout: Before performing any maintenance or repair work on the system, follow lockout/tagout procedures to prevent accidental startup or energization.
- Keep Work Area Clean: Maintain a clean work area and remove any debris or obstacles that could interfere with the operation of the system.
- Inspect Regularly: Regularly inspect the wheels, sprockets, and chains for signs of wear, damage, or misalignment. Address any issues promptly.
- Ensure Proper Lubrication: Adequate lubrication of the sprockets and chains is crucial for smooth operation and to reduce friction and wear.
- Check Tension: Verify that the chain tension is within the recommended range. Too loose or too tight tension can lead to operational problems.
- Avoid Loose Clothing: Keep long hair, loose clothing, and jewelry away from moving parts to avoid entanglement.
- Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s guidelines and recommendations for installation, operation, and maintenance of the wheel sprocket system.
- Use Guards and Enclosures: Install appropriate guards and enclosures to protect against contact with moving parts.
- Safe Handling: When transporting or handling heavy wheels or sprockets, use proper lifting techniques and equipment.
Prioritizing safety when working with wheel sprocket systems is essential to prevent accidents and maintain a safe working environment. Always be vigilant, follow safety protocols, and address any concerns promptly to ensure the well-being of everyone involved.
Extending the Lifespan of a wheel sprocket Assembly
To ensure a long lifespan for your wheel sprocket assembly, consider the following maintenance and operational practices:
- Regular Lubrication: Apply the appropriate lubricant to the sprocket teeth and chain or belt regularly. Lubrication reduces friction, wear, and the likelihood of premature failure.
- Proper Tension: Maintain the correct tension in the chain or belt to prevent excessive stress and wear. Follow the manufacturer’s guidelines for tensioning.
- Alignment: Ensure precise alignment between the wheel sprocket. Misalignment can cause accelerated wear and increase the risk of failure.
- Inspections: Regularly inspect the wheel, sprocket, chain, or belt for signs of wear, damage, or fatigue. Replace any worn-out or damaged components promptly.
- Cleanliness: Keep the wheel sprocket assembly clean from dirt, debris, and contaminants that can contribute to wear and corrosion.
- Correct Usage: Operate the machinery within the recommended speed, load, and temperature limits specified by the manufacturer.
- Training and Operator Awareness: Ensure that equipment operators are properly trained to use the machinery correctly and are aware of maintenance procedures.
- Use Quality Components: Invest in high-quality wheels, sprockets, chains, or belts from reputable suppliers to improve durability and reliability.
- Replace Components in Sets: When replacing parts, consider replacing the entire set (e.g., chain and sprockets) to maintain uniform wear and performance.
- Address Vibration Issues: Excessive vibration can accelerate wear. Investigate and address any vibration problems promptly.
By following these practices, you can significantly extend the lifespan of your wheel sprocket assembly, reduce downtime, and enhance the overall efficiency and safety of your machinery.
Calculating Gear Ratio for a wheel sprocket Setup
In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:
Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel
For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:
Gear Ratio = 20 ÷ 60 = 1/3
The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.
It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.
The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.
editor by Dream 2024-05-10
China Custom CZPT High Torque Transmission Chain Wheel Sprocket with Stainless Steel Aluminum
Product Description
IHF High Torque Transmission Chain Wheel Sprocket With Stainless Steel Aluminum
Main Features:
Helical Gear
1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: 1045 Carbon Steel
3. Bore: Finished bore
4. Module: 1~3
Product Parameters
| Product name | Chain Wheel / Sprocket Wheel |
| Materials Available | Stainless Steel, Carbon Steel, Brass, Bronze, Iron, Aluminum Alloy,Copper,Plastic etc |
| Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… |
| Surface Treatment | Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| BORE | Finished bore, Pilot Bore, Special request |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc |
| Pressure Angle | 20 Degree |
| Hardness | 55- 60HRC |
| Size | Customer Drawings & ISO standard |
| Package | Wooden Case/Container and pallet, or made-to-order |
| Certificate | ISO9001:2008 |
| Applications | Electric machinery, metallurgical machinery, environmental protection machinery, electronic and electrical appliances, road construction machinery, chemical machinery, food machinery, light industrial machinery, mining machinery, transportation machinery, construction machinery, building materials machinery, cement machinery, rubber machinery, water conservancy machinery and petroleum machinery |
| Machining Process | Blanking, lathe, heat treatment(Conditioning),Gear hobbing,Line cutting,Wire cutting,Milling machine,Heat treatment (tooth surface quenching),finished product inspection |
| Advantages | 1. Produce strictly in accordance with ANSI or DIN standard dimension 2. Material: SCM 415 steel 3. Bore: Finished bore 4. Precision grade: DIN 5 to DIN 7 5. Surface treatment: Carburizing and Quenching 6. Module: From 1 to 4 7. Tooth: From Z15 to Z70 |
Company Profile
Packaging & Shipping
FAQ
| Main Markets? | North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia |
| How to order? | * You send us drawing or sample |
| * We carry through project assessment | |
| * We give you our design for your confirmation | |
| * We make the sample and send it to you after you confirmed our design | |
| * You confirm the sample then place an order and pay us 30% deposit | |
| * We start producing | |
| * When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers. | |
| * Trade is done, thank you!! |
If you are interested in our products, please tell us which materials, type, width, length u want.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Warranty: | One Year |
|---|---|
| Condition: | New |
| Certification: | RoHS, ISO9001 |
| Standard: | DIN, GB, JIS, Agma |
| Customized: | Customized |
| Material: | Stainless Steel |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Calculating Torque Requirements for a wheel sprocket Assembly
Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:
- 1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
- 2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
- 3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
- 4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
- 5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)
It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.
Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.
Choosing the Right Material for a Sprocket to Ensure Longevity
Choosing the right material for a sprocket is crucial to ensure its longevity and reliable performance in a given application. The material selection depends on various factors such as load, speed, operating environment, and budget. Here are some common materials used for sprockets and their considerations:
- Steel: Steel sprockets are widely used in a wide range of applications due to their excellent strength, durability, and wear resistance. They are suitable for heavy-duty and high-speed operations. Different grades of steel, such as carbon steel or alloy steel, offer varying levels of hardness and strength.
- Stainless Steel: Stainless steel sprockets are preferred when corrosion resistance is essential, making them suitable for applications where the sprocket is exposed to moisture, chemicals, or outdoor elements. They are commonly used in food processing, pharmaceutical, and marine industries.
- Cast Iron: Cast iron sprockets offer good wear resistance and are often used in low to medium-speed applications. They are cost-effective and provide excellent performance in less demanding conditions.
- Plastics: Plastic sprockets are lightweight and corrosion-resistant. They are commonly used in applications where low noise, self-lubrication, and resistance to chemicals or moisture are required. However, they have limited load-carrying capacity and may not be suitable for heavy-duty applications.
- Aluminum: Aluminum sprockets are lightweight and commonly used in applications where weight reduction is critical, such as aerospace and certain machinery. However, they are not as durable as steel sprockets and are not suitable for high loads or harsh environments.
When choosing the right material for a sprocket, consider the following:
- Load Capacity: Select a material that can handle the expected loads in the application without deforming or wearing excessively.
- Speed: Higher speeds may require materials with better heat dissipation and wear resistance.
- Environment: Consider factors such as moisture, chemicals, temperature, and outdoor exposure. Choose a material with suitable corrosion resistance and resilience to environmental conditions.
- Maintenance: Some materials may require more frequent maintenance or lubrication to ensure longevity.
- Cost: Balance the material’s performance with the budget constraints of the project.
It’s essential to consult with sprocket manufacturers or material experts to determine the most appropriate material for your specific application. They can provide valuable insights and recommendations based on your requirements, helping to ensure the longevity and optimal performance of the sprocket in your machinery or equipment.
Types of Sprockets Used with Wheels
In mechanical systems, sprockets are toothed wheels that mesh with a chain or a belt to transmit rotational motion and power. There are several types of sprockets used with wheels, each designed for specific applications:
1. Roller Chain Sprockets:
These are the most common type of sprockets used with wheels and are designed to work with roller chains. Roller chain sprockets have teeth that match the profile of the chain’s rollers, ensuring smooth engagement and reducing wear on both the sprocket and the chain. They are widely used in bicycles, motorcycles, and industrial machinery.
2. Silent Chain Sprockets:
Also known as inverted-tooth chain sprockets, these sprockets are designed to work with silent chains. Silent chains are toothed chains that run quietly and smoothly, making them ideal for applications where noise reduction is essential, such as timing drives in engines and automotive systems.
3. Timing Belt Sprockets:
Timing belt sprockets are used with timing belts to ensure precise synchronization between the crankshaft and camshaft in internal combustion engines. They have specially designed teeth that fit the profile of the timing belt, allowing for accurate timing and smooth motion.
4. Idler Sprockets:
Idler sprockets are used to guide and tension chains or belts in a system. They do not transmit power themselves but play a crucial role in maintaining proper tension and alignment, which is essential for efficient power transmission and to prevent chain or belt slack.
5. Weld-On Sprockets:
Weld-on sprockets are designed to be welded directly onto a wheel hub or shaft, providing a secure and permanent attachment. They are commonly used in industrial machinery and equipment.
6. Double-Single Sprockets:
Double-single sprockets, also known as duplex sprockets, have two sets of teeth on one sprocket body. They are used when two separate chains need to be driven at the same speed and with the same sprocket ratio, often found in heavy-duty applications and conveyor systems.
7. Taper-Lock Sprockets:
Taper-lock sprockets are designed with a taper and keyway to provide a secure and easy-to-install connection to the shaft. They are widely used in power transmission systems, where sprocket positioning and removal are frequent.
Each type of sprocket is selected based on the specific application’s requirements, chain or belt type, and the desired performance characteristics. Proper selection and maintenance of sprockets are essential for ensuring efficient power transmission and extending the life of the entire system.
editor by Dream 2024-05-09
China manufacturer Industrial Rear Chain Wheel Sprocket Drive Motorcycle Stainless Steel Roller Chain Sprocket
Product Description
Product Parameters
Company Profile
-HangZhou Choho Industrial Co., Ltd. is a leading company in the domestic chain transmission industry. the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise, and the first A-share listed company in China’s chain drive industry. The stock code is 003033.
-Relying on industry-leading R&D technology, product quality and service, CHOHO has achieved plenty of high-quality customers. We supply vehicle chain system products for CZPT vehicle manufacturers such as Honda, Yamaha, Suzuki, DaHangZhouang, CF MOTOR, HangZhou Motorcycles, Knorr-Bremse etc.; Supply agricultural chain system products for CZPT agricultural machinery manufacturers at home and abroad, such as German CLAAS and LOVOL; Supply industrial equipment chain system products for CZPT enterprises such as ZheJiang HangZhouan, HangZhou Logistics, HangZhou Kejie and Sinsong Robotics. The trademark has been registered in many countries, and the products are exported to a great number of countries and regions in Europe, America, Southeast Asia, South America, Africa etc., serving more than 3,000 after-sales customers.
Production Capacity Equipment
-By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.
Our Advantages
1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.
Product Advantages
Certifications
-CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
Broad Customer Channels Market Continues to Develop!
International Exhibition
CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!
Packaging & Shipping
| Packaging Details: | Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization |
Related Products:
FAQ:
1. Are you manufacturer or trade Company?
We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, L/C at sight
3. What is your lead time for your goods?
Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
Yes, OEM is available. We have professional designers to help you design.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | Order Sample Sprocket Samples
|
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Calculating Torque Requirements for a wheel sprocket Assembly
Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:
- 1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
- 2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
- 3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
- 4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
- 5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)
It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.
Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.
Special Considerations for Using a wheel sprocket System in Off-Road Vehicles
Off-road vehicles operate in rugged and challenging environments, which can put additional stress on the wheel sprocket system. Here are some special considerations to keep in mind when using a wheel sprocket system in off-road vehicles:
- Material Selection: Choose high-quality materials for the wheel sprocket that can withstand rough terrains, impacts, and exposure to elements. Materials like hardened steel or alloys with good impact resistance are commonly used.
- Sealing and Protection: Ensure that the wheel bearings and sprocket teeth are adequately sealed to prevent dirt, mud, water, and other debris from entering. Proper sealing helps to maintain smooth operation and prolong the lifespan of components.
- Reinforcement: Consider reinforcing the wheel sprocket assembly if the vehicle will encounter heavy loads or extreme conditions. Reinforcements can add strength and durability to handle challenging off-road conditions.
- Lubrication: Use a high-quality lubricant suitable for off-road conditions. Frequent lubrication is crucial to reduce friction, prevent corrosion, and protect components from wear and tear.
- Regular Inspection: Off-road vehicles experience higher vibrations and shocks, leading to accelerated wear. Perform regular inspections to detect any signs of damage, misalignment, or wear. Address issues promptly to avoid further problems.
- Shock Absorption: Consider incorporating shock-absorbing features or suspension systems to mitigate the impact on the wheel sprocket system during off-road driving. This helps to protect the components and improve overall vehicle performance.
- Environmental Considerations: Off-road environments often expose the wheel sprocket system to dirt, sand, water, and other harsh elements. Choose coatings or treatments that offer corrosion resistance to protect against environmental damage.
- Weight Consideration: Off-road vehicles may need to be lightweight to navigate difficult terrains effectively. Ensure the wheel sprocket components strike a balance between durability and weight to optimize vehicle performance.
- Service and Maintenance: Establish a regular maintenance schedule and perform necessary servicing after each off-road trip. Cleaning, inspection, and replacement of worn parts are vital to ensure the system’s reliability.
By taking these special considerations into account, the wheel sprocket system in off-road vehicles can withstand the demands of rough terrains and provide reliable performance in challenging environments.
Choosing the Right Size of Sprocket to Match a Wheel
Choosing the correct size of sprocket to match a wheel is essential for ensuring efficient power transmission and proper functionality of a mechanical system. Here are the steps to help you choose the right size of sprocket:
1. Determine the Pitch Diameter of the Wheel:
Measure the diameter of the wheel from the center to the point where the teeth of the sprocket will engage with the wheel. This measurement is known as the pitch diameter of the wheel.
2. Identify the Desired Gear Ratio:
Determine the gear ratio you want to achieve for your application. The gear ratio is the ratio of the number of teeth on the sprocket to the number of teeth on the wheel and determines the speed and torque output.
3. Calculate the Number of Teeth on the Sprocket:
Once you have the pitch diameter of the wheel and the desired gear ratio, you can calculate the number of teeth on the sprocket using the formula:
Number of Teeth on Sprocket = (Desired Gear Ratio) * (Number of Teeth on Wheel)
4. Select a Standard Sprocket Size:
Based on the calculated number of teeth on the sprocket, choose a standard sprocket size that comes closest to the calculated value. Sprockets are available in various tooth counts, and you may need to choose the nearest size available.
5. Consider Chain Compatibility:
If you are using a chain drive system, ensure that the selected sprocket is compatible with the chain you plan to use. The chain pitch (distance between the centers of adjacent roller pins) should match the pitch of the sprocket.
6. Verify Center Distance:
Check that the center distance between the wheel and the sprocket is appropriate for your application. The center distance is the distance between the centers of the wheel and the sprocket and should be set to achieve the desired tension and alignment of the chain or belt.
7. Consider the Material and Tooth Profile:
Select a sprocket material suitable for your application, such as steel, stainless steel, or plastic, based on factors like load, environment, and operating conditions. Additionally, consider the tooth profile (standard or custom) to ensure smooth engagement with the chain or belt.
By following these steps and considering the specific requirements of your machinery and mechanical system, you can choose the right size of sprocket to match your wheel and achieve optimal performance and longevity of the system.
editor by Dream 2024-05-08
China Custom Industrial Rear Chain Wheel Sprocket Drive Motorcycle Stainless Steel Roller Chain Sprocket
Product Description
Product Parameters
Company Profile
-HangZhou Choho Industrial Co., Ltd. is a leading company in the domestic chain transmission industry. the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise, and the first A-share listed company in China’s chain drive industry. The stock code is 003033.
-Relying on industry-leading R&D technology, product quality and service, CHOHO has achieved plenty of high-quality customers. We supply vehicle chain system products for CZPT vehicle manufacturers such as Honda, Yamaha, Suzuki, DaHangZhouang, CF MOTOR, HangZhou Motorcycles, Knorr-Bremse etc.; Supply agricultural chain system products for CZPT agricultural machinery manufacturers at home and abroad, such as German CLAAS and LOVOL; Supply industrial equipment chain system products for CZPT enterprises such as ZheJiang HangZhouan, HangZhou Logistics, HangZhou Kejie and Sinsong Robotics. The trademark has been registered in many countries, and the products are exported to a great number of countries and regions in Europe, America, Southeast Asia, South America, Africa etc., serving more than 3,000 after-sales customers.
Production Capacity Equipment
-By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.
Our Advantages
1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.
Product Advantages
Certifications
-CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
Broad Customer Channels Market Continues to Develop!
International Exhibition
CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!
Packaging & Shipping
| Packaging Details: | Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization |
Related Products:
FAQ:
1. Are you manufacturer or trade Company?
We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, L/C at sight
3. What is your lead time for your goods?
Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
Yes, OEM is available. We have professional designers to help you design.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | Order Sample Sprocket Samples
|
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Alternatives to Chain Sprockets in wheel sprocket Configuration
While chain sprockets are commonly used in wheel sprocket configurations, there are alternative methods for power transmission in various applications:
- Gear and Gear Rack: Gears are toothed wheels that mesh with each other to transmit power. Instead of using a chain and sprocket, gears can directly engage with each other, offering a smooth and efficient power transfer. Gear racks, which are linear gears, can be used in place of wheels for linear motion applications.
- Belt and Pulley: Belts and pulleys offer a flexible and quiet means of power transmission. They work similarly to chain and sprocket systems but use belts instead of chains. Pulleys have grooves that grip the belt, allowing power to be transferred between the pulleys.
- Gear Train: A gear train consists of multiple gears meshed together to achieve specific speed and torque ratios. Gear trains are often used in complex machinery and mechanical systems where precise power transmission is required.
- Direct Drive: In some applications, direct drive mechanisms can be used, where the motor or power source is directly connected to the wheel or load without any intermediate components like sprockets or gears.
- Friction Drive: Friction drive systems use the friction between two surfaces to transfer power. One surface, such as a rubber wheel, is pressed against another surface to achieve power transmission.
The choice of alternative power transmission methods depends on various factors, including the application requirements, available space, speed, torque, and efficiency considerations. Each alternative method has its advantages and limitations, and the selection should be based on the specific needs of the mechanical system.
When considering alternatives to chain sprockets, it is essential to analyze the requirements of your application and consult with engineering experts or manufacturers to determine the most suitable method of power transmission for optimal performance and longevity.
Vertical Power Transmission with wheel sprocket System
Yes, a wheel sprocket system can be used for vertical power transmission. In such cases, the system is designed to transmit power and motion between vertically aligned shafts. Vertical power transmission using a wheel sprocket assembly follows similar principles to horizontal transmission, but there are some factors to consider:
- Load and Torque: When transmitting power vertically, the weight of the load can significantly impact the torque requirements. The torque must be sufficient to lift the load against gravity while accounting for friction and other resistive forces.
- Sprocket Selection: Choosing the right sprocket is critical for vertical transmission. The sprocket teeth must be designed to engage the chain or belt effectively and prevent slipping, especially when lifting heavy loads.
- Lubrication: Proper lubrication is essential to reduce friction and wear in the system. Vertical applications may require specific lubricants to ensure smooth operation and prevent premature failure.
- Tensioning: Maintaining the correct tension in the chain or belt is crucial for vertical power transmission. Proper tension helps prevent sagging and ensures proper engagement between the wheel sprocket.
- Overhung Load: In vertical setups, the weight of the sprocket and shaft assembly can impose an overhung load on the bearings. Adequate support and bearing selection are necessary to handle this load.
Vertical power transmission with a wheel sprocket system is commonly used in various applications, including conveyor systems, elevators, and some industrial machinery. Proper design, installation, and maintenance are essential to ensure safe and efficient operation in vertical configurations.
Can a wheel sprocket System be Used in Bicycles and Other Vehicles?
Yes, a wheel sprocket system is commonly used in bicycles and various other vehicles. In bicycles, the wheel sprocket system is a fundamental part of the drivetrain, which transfers power from the rider’s legs to the wheels, propelling the bicycle forward.
The typical bicycle drivetrain consists of a chain, front sprockets (chainrings), rear sprockets (cassette), and the bicycle’s wheels. When the rider pedals the bicycle, the chain engages with the sprockets, and as a result, the rotational motion from the pedaling is transferred to the rear wheel.
The selection of sprocket sizes (number of teeth on chainrings and cassette) can affect the gear ratio, allowing cyclists to adjust their pedaling effort and speed to suit different terrains and riding conditions. Smaller sprockets provide easier pedaling for climbing steep hills, while larger sprockets offer higher speeds on flat or downhill sections.
Beyond bicycles, the wheel sprocket system is widely used in various other vehicles and machinery to transmit power and control speed. It can be found in motorcycles, mopeds, electric scooters, and even some small electric vehicles. Additionally, the wheel sprocket system is prevalent in industrial machinery, where precise speed control and torque transmission are essential.
The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.
editor by Dream 2024-05-07
China high quality Wholesale C45 Steel or Stainless Steel Roller Chain Sprocket Wheel Taper Bore Sprocket
Product Description
Wholesale C45 Steel or Stainless Steel Roller Chain Sprocket Wheel Taper Bore Sprocket
Chain sprocket is profiled wheel with teeth that meshes with a chain, track or other perforated or indented material.
Sprockets are used in bicycles, motorcycles, cars, tanks, and other machinery.
We professionally produce different kinds of transmission sprockets, such as:
| Type | standard sprockets, standard sprockets, special sprockets, platewheel sprocket, finish bore sprocket, with bearing |
| Material | steel, stainless steel, 40CrMn |
| Surface Treatment | Blacking, zinc-plated, hardeing teeth and so on |
| Size | ISO, ANISI |
| Bore | Taper bushed bore, pilot bore, bearing bore |
All our products are produced strictly according to ISO9001 and exported to more than 50 countries.
Sprockets Feature as fiollow:
1. Material: C45, Stainless steel 304, A3 etc.
2. High precision is available as per your request.
3. Sprocket processing: Forging, cast iron, Machining(shaping, hobbing etc.)
4. Good quality with most competitive price.
5. Surface treatments such as high-frequency quenching and hardened teeth can be 40-50 HRC.
6. The special rubber can be fixed on the teeth bottom to reduce the noise and wear.
7. Standard and non-standard sprockets
Main Products:
1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2. Forging, Casting, Stampling Part;
3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5. Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6. Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack
8. Other customized Machining Parts according to drawings (OEM).
More Advantages:
1. More competitive prices,
2. Shorter delivery date: 35 days.
3. We are the professional manufacturer in the field of Power Trans. Parts,specially for Timing Pulleys.
4. Produce standard and non-standard
5. Strict QC Management:ISO9001:2008,our engineer,Mr.Wang has specialized in the prodcution for over 20 years.
Packaging & Shipping:
All the products can be packed in cartons,or,you can choose the pallet packing.
MADE IN CHINA can be pressed on wooden cases.Land,air,sea transportation are available.UPS,DHL,TNT,
FedEx and EMS are all supported.
Company:
ZheJiang MIGHTY MACHINERY Co.Ltd., a subsidiary company of ZheJiang Machinery Imp.&Exp. Corp(SCMIEC),which is a wholly stated-owned enterprise established in1980,specialized in producing precision mechanical power transmission products. After years of hard work,Mighty become the holding company of 3 manufacturing factories and also the 1 of the largest enterprise supply power transmission parts in western China.
Mighty’s products are mainly exported to Europe,America and Middle East market. With the top-ranking management,professional technical support and abundant export experience,Mighty has established lasting and stable business partnership with many world famous companies and has got good reputation from world wide customers in international sales.
Factory View:
FAQ:
1. MOQ
A: Generally, 1 pc for standard parts; contact for nonstandard parts.
2. Delivery Time
A: In stock: within 5 working days. Out of stock: depends on your order quantity.
3. How To Select
A: part number or drawing, catalogue. If no, you can send us your sample, so we can make the drawing and sample accordingly.
4: What is the Warranty for your products?
A:Normally our warranty is 1 year.
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Motorcycle, Agricultural Machinery |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Forging/Casting |
| Toothed Portion Shape: | Curved Gear |
| Material: | 40mn |
| Samples: |
US$ 0.5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Best Lubrication Practices for wheel sprocket Systems
Proper lubrication is essential for maintaining the efficiency and longevity of wheel sprocket systems. The lubrication practices can vary depending on the specific application and the environment in which the system operates. Here are some best practices for lubricating wheel sprocket systems:
- Cleanliness: Before applying any lubricant, ensure that the wheel sprocket surfaces are clean and free from dirt, debris, and old lubricant residue. Cleaning the components helps prevent contaminants from mixing with the lubricant and causing additional wear.
- Choose the Right Lubricant: Select a lubricant specifically designed for the wheel sprocket system. Consider factors such as load, speed, temperature, and environmental conditions when choosing the appropriate lubricant. Some systems may require grease, while others may need oil-based lubricants.
- Apply Adequate Amount: Apply the lubricant in the right quantity to ensure proper coverage of the contacting surfaces. Too little lubricant may not provide sufficient protection, while too much can lead to excess heat and waste.
- Regular Lubrication Schedule: Establish a maintenance schedule for lubrication based on the operating conditions of the system. In high-demand applications, more frequent lubrication may be necessary to prevent premature wear.
- Monitor and Reapply: Regularly monitor the condition of the wheel sprocket system and observe any signs of inadequate lubrication, such as increased friction or unusual noise. Reapply lubricant as needed to maintain optimal performance.
- Re-lubrication After Cleaning: If the wheel sprocket system is cleaned, ensure that fresh lubricant is applied after cleaning to restore the protective layer.
- Consider Lubrication Type: Depending on the application, consider using dry lubricants or solid lubricants for environments where dust and dirt accumulation may be a concern.
It’s essential to follow the manufacturer’s recommendations and guidelines for lubrication. Additionally, consult with lubrication experts or equipment suppliers for specific recommendations based on your wheel sprocket system’s unique requirements.
Temperature Limits for wheel sprocket System’s Operation
The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.
Here are some common materials used in wheel sprocket systems and their general temperature limits:
- Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
- Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
- Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
- Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.
It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.
When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.
How Does a wheel sprocket Assembly Transmit Power?
In a mechanical system, a wheel sprocket assembly is a common method of power transmission, especially when dealing with rotary motion. The process of power transmission through a wheel sprocket assembly involves the following steps:
1. Input Source:
The power transmission process begins with an input source, such as an electric motor, engine, or human effort. This input source provides the necessary rotational force (torque) to drive the system.
2. Wheel Rotation:
When the input source applies rotational force to the wheel, it starts to rotate around its central axis (axle). The wheel’s design and material properties are essential to withstand the applied load and facilitate smooth rotation.
3. Sprocket Engagement:
Connected to the wheel is a sprocket, which is a toothed wheel designed to mesh with a chain. When the wheel rotates, the sprocket’s teeth engage with the links of the chain, creating a positive drive system.
4. Chain Rotation:
As the sprocket engages with the chain, the rotational force is transferred to the chain. The chain’s links transmit this rotational motion along its length.
5. Driven Component:
The other end of the chain is connected to a driven sprocket, which is attached to the component that needs to be powered or driven. This driven component could be another wheel, a conveyor belt, or any other machine part requiring motion.
6. Power Transmission:
As the chain rotates due to the engagement with the sprocket, the driven sprocket also starts to rotate, transferring the rotational force to the driven component. The driven component now receives the power and motion from the input source via the wheel, sprocket, and chain assembly.
7. Output and Operation:
The driven component performs its intended function based on the received power and motion. For example, in a bicycle, the chain and sprocket assembly transmit power from the rider’s pedaling to the rear wheel, propelling the bicycle forward.
Overall, a wheel sprocket assembly is an efficient and reliable method of power transmission, commonly used in various applications, including bicycles, motorcycles, industrial machinery, and conveyor systems.
editor by Dream 2024-05-06
China supplier Wearable Iron Stainless Steel Material Double Row Wheel Chain Sprocket for Motorcycle and Excavator Loader
Product Description
Product Description
Double-row sprocket is a mechanical transmission device, its structure is similar to the single row sprocket, but due to the use of double row chain, it has greater transmission capacity and stability. The double-row sprocket drive system is suitable for high-load and high-speed transmission systems, such as motorcycles, electric vehicles, cranes, cranes, manufacturing machinery and other fields, and is widely used.
Product Parameters
| product | Wearable Iron Material Double Row Wheel Chain Sprocket for Robotic arm |
| Bore | pilot bore ,taper bore , finished bore and special bore |
| material | stainless steal / steel / iron / brass / bronze / aluminum /as requirement |
| surface treatment | Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on |
| heat treatment | High frequency quenching and so on |
| processing | CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly |
| certificate | ISO 9001 , SGS |
| products available | gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing |
| package | brown paper ,oiled paper , carton box ,wooden box ,as requirement |
| advantage | Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment |
| lead time | within 15 days samples. 30-45days offcial order |
workshop & equipment
Application Field
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .After-sales support
Production process
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
30-40 working days as usual
FAQ
1. why should you buy products from us not from other suppliers?
We are a 32 year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .
2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese
3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment.
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 3/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Safety Precautions for Working with wheel sprocket Systems
Working with wheel sprocket systems involves potential hazards, and it’s essential to follow safety precautions to prevent accidents and injuries. Here are some safety measures to consider:
- Proper Training: Ensure that anyone working with the wheel sprocket systems is adequately trained in their operation, maintenance, and safety procedures.
- Use Personal Protective Equipment (PPE): Always wear appropriate PPE, such as safety glasses, gloves, and protective clothing, to protect against potential hazards.
- Lockout/Tagout: Before performing any maintenance or repair work on the system, follow lockout/tagout procedures to prevent accidental startup or energization.
- Keep Work Area Clean: Maintain a clean work area and remove any debris or obstacles that could interfere with the operation of the system.
- Inspect Regularly: Regularly inspect the wheels, sprockets, and chains for signs of wear, damage, or misalignment. Address any issues promptly.
- Ensure Proper Lubrication: Adequate lubrication of the sprockets and chains is crucial for smooth operation and to reduce friction and wear.
- Check Tension: Verify that the chain tension is within the recommended range. Too loose or too tight tension can lead to operational problems.
- Avoid Loose Clothing: Keep long hair, loose clothing, and jewelry away from moving parts to avoid entanglement.
- Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s guidelines and recommendations for installation, operation, and maintenance of the wheel sprocket system.
- Use Guards and Enclosures: Install appropriate guards and enclosures to protect against contact with moving parts.
- Safe Handling: When transporting or handling heavy wheels or sprockets, use proper lifting techniques and equipment.
Prioritizing safety when working with wheel sprocket systems is essential to prevent accidents and maintain a safe working environment. Always be vigilant, follow safety protocols, and address any concerns promptly to ensure the well-being of everyone involved.
Using a Belt Sprocket in Place of a Chain Sprocket with a Wheel
Yes, in many cases, a belt sprocket can be used in place of a chain sprocket with a wheel, provided that the system is designed to accommodate the change.
Both chain sprockets and belt sprockets serve the same fundamental purpose of transferring rotational motion and power between the wheel and the driven component. However, there are some important considerations to keep in mind when replacing a chain sprocket with a belt sprocket:
- Alignment: Belt sprockets and chain sprockets must be aligned properly with the wheel to ensure smooth and efficient power transmission. Any misalignment can cause premature wear and reduce the system’s overall performance.
- Tension: Chain-driven systems require specific tension to prevent slack and maintain proper engagement between the sprockets and the chain. Belt-driven systems, on the other hand, require appropriate tension to prevent slippage. Ensuring the correct tension for the specific type of sprocket is crucial for reliable operation.
- Load Capacity: Consider the load capacity and torque requirements of the system when selecting a belt sprocket. Belt sprockets may have different load-carrying capabilities compared to chain sprockets, and using the wrong type can lead to premature wear or failure.
- Speed and RPM: Belt-driven systems may have different operating speeds and RPM limits compared to chain-driven systems. Ensure that the selected belt sprocket can handle the desired rotational speed without exceeding its design limitations.
- System Design: Changing from a chain-driven system to a belt-driven system (or vice versa) may require modifications to the overall system design, including the size of the sprockets and the layout of the system. Consult with an engineer or a qualified professional to ensure that the replacement is appropriate and safe.
Overall, replacing a chain sprocket with a belt sprocket can be a viable option in certain applications. However, it’s essential to consider the factors mentioned above and evaluate the compatibility of the new sprocket with the existing system to achieve optimal performance and longevity.
Advantages of Using a wheel sprocket Configuration
Using a wheel sprocket configuration for power transmission offers several advantages over other methods. Here are some key benefits:
1. Efficient Power Transmission:
The wheel sprocket assembly provide a highly efficient method of transmitting power between shafts with minimal energy loss. The teeth of the sprocket mesh with the links of the chain or the teeth of another sprocket, ensuring a positive engagement that reduces slippage and maximizes power transfer.
2. Versatility:
Wheels and sprockets are available in various sizes, configurations, and materials, making them highly versatile components for different applications. They can accommodate a wide range of speed and torque requirements, making them suitable for various mechanical systems.
3. Compact Design:
The compact design of wheel sprocket assemblies allows for space-saving installations in machinery. The concentric arrangement of the components minimizes the overall footprint, making it ideal for applications with limited space.
4. Precise Speed Control:
By selecting sprockets with different numbers of teeth, the gear ratio can be easily adjusted to achieve precise speed control in the driven shaft. This level of control is essential for many applications, such as conveyor systems, where different speeds are required for different processes.
5. High Torque Capacity:
wheel sprocket systems can handle high torque loads, making them suitable for heavy-duty applications. This high torque capacity is especially beneficial in industrial settings where large loads need to be moved or lifted.
6. Smooth and Quiet Operation:
When properly lubricated and maintained, the interaction between the sprocket and the chain or other sprockets results in smooth and quiet operation. This makes wheel sprocket systems preferable in applications where noise reduction is important.
7. Easy Installation and Maintenance:
Installing a wheel sprocket assembly is relatively straightforward, and they require minimal maintenance when used correctly. Periodic lubrication and tension adjustments are typically all that is needed to keep the system running smoothly.
8. Suitable for High-Speed Applications:
wheel sprocket configurations are well-suited for high-speed applications where belts or gears may not be as practical due to limitations in speed capabilities.
In summary, the wheel sprocket configuration offers efficient power transmission, versatility, compactness, precise speed control, high torque capacity, smooth operation, and ease of installation and maintenance. These advantages make it a popular choice in a wide range of mechanical systems and industrial applications.
editor by Dream 2024-05-02